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Mr. Ralf Wallmeyer
Telephone: +49 (0) 2941 206-116
wallmeyer(at)ideal-werk.com

Technical:
Mr. Ralf Wallmeyer
Telephone: +49 (0) 2941 206-116
wallmeyer(at)ideal-werk.com





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Technical data – BBA and BLS series



Flash welding machines, type BBA

Characteristics:

  • For the automatic joining of bandsaws in seconds without the need to add metal fillers.
  • Highest strength and a uniform microstructure is achieved in the joint using high upsetting force.
  • As an industrial machine for bandsaw manufacturers and bandsaw workshops who carry out a lot of welding.

Decisive advantages:

  • Simple bandsaw preparation ready for flash butt welding by rectangular cutting of the ends.
  • Perfect weld alignment by precise guidance of the welding jaws in precision ball-baring guides on hardened round bars.
  • Flashing using a cam disc and adjustable geared motor.
  • Upsetting produced by a pneumatic cylinder
  • Welding parameters can be precisely adjusted for a consistent welding results.
  • Uniform annealing zone over the entire width of bandsaw using potentiometer and time switch.
  • If required automatic annealing device with closed-loop control system and measurement of annealing temperature using an optical pyrometer.
  • Low maintenance and high machine service life.


Gas-shielded metal arc welding machines, type BLS

Characteristics:

  • For the endless welding of bandsaw up to 420 mm in width.
  • Proven MIG welding of bandsaw under protective gas atmosphere using filler wire
  • Favourably-priced machine specially designed for repair work.
  • Welding torch can be driven either automatically using geared motor or manually by the operator.

Decisive advantages:

  • Continual feeding of filler wire.
  • Placing of tips for starting and stopping the torch outside of the band width (prevention of edge crates).
  • Machine design includes rear stops for aligning of the bandsaw back and has a robust clamping device with fully hinged clamping arms.
  • Changeable heating rail for prewarming the bandsaw before welding and for subsequent annealing of welding seam.
  • Torch guide is vertically and laterally adjustable, speed can be steplessly adjusted.
  • MIG welding current source for selectable welding parameters with protective gas and wire feed (gas mixture)
  • Clearly arranged machine layout for easy operation by unshilled labour.