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You operate one of the
following manufacturing lines:
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Inspection line |
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Galvanizing system (electrolytic or galvanic) |
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Coil coating system (organic coating, also as multilayer) |
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Pickling line |
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Rolling train |
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Continuous annealing system |
The demands on coil joining
increase permanently:
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Weld seams must not show an excessive thickness |
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Welding seams must resist all following processes, such as
rolling out and deep-drawing |
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High-quality materials of high
strength or high silicium fraction have to be processed |
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Coated materials have to be joined |
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Different materials and sheet thicknesses have to
be joined |
All these requirements can be solved with an IDEAL Transversal Seam
Welding Machine.
A perfect weld groove is one condition for a good laser weld seam
Thus: seam preparation of the strip ends which have to be welded by
laser cutting.
(available in IDEAL machines only)
Advantages of laser cutting
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Rectangular cutting edge over the whole sheet thickness and
width |
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Oxide- and hardening-free cutting edge over the whole thickness
and width |
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Similar cutting quality and cutting force for all strength of
materials
( upto 1600 N/mm² ) |
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No wearing as there is no mechanical contact and
only minimal gas force on the material |
Range of IDEAL Laser Coil
Joining Machines
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Type LAS 200 for discontinuous lines
strip thickness 0,4 mm upto 3 mm |
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Type LAS 300 for continuous lines
strip thickness 0,4 mm upto 3 mm |
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Type LAS 400 for discontinuous lines strip thickness 1,5 mm
upto 6,5 mm |
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Type LAS 500 for contiuous lines
strip thickness 1,5 mm upto 6,5 mm |
All types can be delivered with the following clamping widths
| 1600 mm |
1800 mm |
2000 mm |
2200 mm |
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Special applications on demand.
Optional Accessories
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Centering device for strip as C-clamp or 4-point centering
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Seam detection hole produced by laser or mechanically |
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Lateral stamping device by laser or mechanically
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Flattening device |
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Annealing device |
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Looping table |
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Driving device |
About IDEAL
IDEAL is a medium-sized company with 200 employees. Since 1923 IDEAL
develops and manufactures welding machines, especially for coil
joining applications.
All machines are installed at customer's site by IDEAL technicians,
they are also in charge of the commissioning of the lines.
The following steps are
realized by IDEAL
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Projecting work for machines in close collaboration with the
customer, tailor-made solutions for individual applications |
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Design of mechanical machine parts |
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Design of control systems, sequence programs and communication
interfaces
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Manufacture of mechanical and electrical machine
parts
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Assembly and commissioning of all machine parts
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Testing and determination of welding parameters
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Deinstallation, transport and assembly at customer's works
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Commissioning and and linking of production lines at customer's
works
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Accompanying of production and optimization of production lines
at customer's works
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After Sales Service and delivery of spare parts is guaranteed |
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Laser Welding IDEAL, type LAS
200/1800/2
Customer: Voest Alpine, Inspection line |
Laser Cutting IDEAL, type LAS
200/1800/2
Customer: Voest Alpine, Inspection line |
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Front view of IDEAL type
LAS 200/2200/3,
Inspection line |
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