The standard for flexibility and speed – Type CSR 102 Versaweld™ jig welding machine
The jig welding machine with significant advantages over the traditional universal robots.
For the flexible production and combination of different wire and sheet metal products.
IDEAL since 1923 – Your partner for resistance and laser welding machines
As a technology leader, IDEAL has been designing and producing welding machines in Germany since 1923. We offer worldwide service for the maintenance and repair to our customers. The head office situated in Lippstadt (North Rhine-Westphalia) features the administration,
commercial and technical departments as well as the project management and design offices. Our mechanical production is equipped with a modern fleet of machines and delivers high-grade individual components with the greatest of precision.
At the second location in Lippstadt, the machines are set up in the assembly halls, the hydraulic, pneumatic and electrical systems are installed and subsequently the functional testing is performed. The test operation with customer material is also carried out here in order to prepare the final inspection and training of the customer personnel in an optimal manner.
We seek to meet your expectations.
In two minutes:
Type CSR 102 Versaweld™ jig welding machines
IDEAL jig welding machines are in widespread use in the wire and sheet metal goods industry. Leading manufacturers preferably use these machines in order to fabricate their products in a flexible and highly economical manner.
The machines of the type CSR 102 Versaweld™ are characterised by their variety as well as a high degree of flexibility. With the use of the most diverse, practically oriented options, the modular construction of the machine enables the individual implementation of the customer’s product-specific requirements.
Process all product variants and material combinations
- Shelving systems in wire and sheet metal construction
Baskets and drawer systems up to a height of 400 mm
Three-dimensional applications such as fan protective grating and kitchen corner cupboards
Shopping trolleys and shop construction
White goods and various material combinations (wire, sheet metal, flat bar, etc.)
Advantages in order to make your production and processing faster and more affordable
Highest degree of flexibility due to the modular design
- Perfect welding results by means of the 1,000 Hz medium frequency technology
Angled applications by means of programmable rotating electrode (continuously rotatable from 0° to 360°)
- Vertical applications with freely programmable welding tongs (continuously rotatable from 0° to 360°)
- Innovative solutions for any task, such as the quick procedure with the newly developed NC servo cylinder
- Product heights of up to 400 mm
- 9 servo motor axes for a maximum degree of precision and speed
- Optimised setup and standstill times in combination with the tool changer
- Combination of different materials by means of a tool changer with up to 8 different tools
Down to the smallest detail:
The CSR 102 Versaweld™
jig welding machine
Taking a closer look at the details of the CSR 102 Versaweld™ is worth your while.
Here, you can see the
- Technical data
- Typical areas of application
- Accurate information on the technology
of the CSR 102 Versaweld™ jig welding machine and you will learn why IDEAL utilises modular mechanical engineering in order to fulfil your requirements and expectations.
An overview of the
CSR 102 Versaweld™ jig welding machine
The CSR 102 Versaweld™ jig welding machines are characterised by their versatile application possibilities and their easy handling. Products made of wire and/or sheet metal are inserted in jigs on the manually operated rotary table.
While the products are fabricated on one side of the jig table, the operator loads or unloads the other side; this enables an optimal utilisation of the machine and minimises standstill times. Both table sides can be programmed independently from each other. Product changes and new set-ups are possible within the shortest time due to the intuitive programming method as well as the use of corresponding jigs.
IDEAL offers a wide selection of different table variants and loading devices. The shape and dimensions of the product mountings can be adapted individually to the requirement.
With the use of NC-controlled axes, the machine can be programmed and controlled in X, Y and Z direction with an accuracy of tenths. In this manner, a maximum degree of precision and the best possible welding results are achieved.
The requirements of our customers as well as the market – in connection with continuous new and further development – form the basis for the accessories of our jig welding machines. Our machines are the embodiment of modular construction and can be adapted to your specific requirements with corresponding practice-oriented and proven accessories.
With our wide range of accessories, you can adapt your jig welding machine individually to the respective fabrication process – also in future.
The various accessory elements can also be retrofitted at a later stage, giving the certainty that the welding machine will be equipped for future tasks.
You will achieve investment security and the ability to respond to your market requirements in a flexible manner with the expansion or conversion of your system. In addition to traditional software updates, we also offer an upgrade of the switch cabinet components and electronics components.
Can be replaced and supplemented in a modular manner
Individual machine solutions for your specific requirements
Based on the proven machine concept CSR 102 Versaweld™, we facilitate special solutions – for the individual adaptation to the needs and requirements of our customers. Due to our knowledge, comprehensive solutions and production lines are also realised in an economical manner in the various dimensions.
Our competent team of engineers, design engineers and technicians will be happy to provide help and advice for the realisation of your project. The requirements are determined and planned in close cooperation with our customers.
In the course of more than 90 years, we have acquired extensive knowledge in the field of welding technology and we have developed and constructed a corresponding large number of special machines.
The special solutions :
Customized jig welding machines