Type CSR jig welding machines
For the flexible production and combination of different wire and sheet metal products.
Intelligent machine design combined with ergonomics and user-friendliness the CSR jig welding machines combine maximum flexibility with minimized downtimes thanks to modularity and intelligent smart jig design.
The combination of different machine modules into a single system enables a complete product manufacturing in one operation. The possibilities of integrating “pick and place” as well as stud welding systems make this machine unique.
CSR 102 als vollautomatische Lösung zur „Linienintegration“
CSR 102 als „Stand Alone“-Lösung mit manuellem Drehtisch
Mit dem Laden des Videos akzeptieren Sie die Datenschutzerklärung von YouTube.
Mehr erfahren
Process all product variants and material combinations
- Shelving systems in wire and sheet metal construction
Baskets and drawer systems up to a height of 400 mm
Three-dimensional applications such as fan protective grating and kitchen corner cupboards
Shopping trolleys and shop construction
White goods and various material combinations (wire, sheet metal, flat bar, etc.)
- Reinforcement profiles for the stiffening of sheet metal panels
- Sheet metal cabinets for changing rooms or tools
- Switch cabinets and server racks
- Weld studs/weld nuts for the installation of mounted parts
- Car body parts
- Sieves for agricultural machinery/combine harvesters
Advantages in order to make your production and processing faster and more affordable
Highest degree of flexibility due to the modular design
- Perfect welding results by means of the 1,000 Hz medium frequency technology
Angled applications by means of programmable rotating electrode (continuously rotatable from 0° to 360°)
- Vertical applications with freely programmable welding tongs (continuously rotatable from 0° to 360°)
- Innovative solutions for any task, such as the quick procedure with the newly developed NC servo cylinder
- Product heights of up to 400 mm
- 9 servo motor axes for a maximum degree of precision and speed
- Optimised setup and standstill times in combination with the tool changer
- Combination of different materials by means of a tool changer with up to 8 different tools
An overview of the CSR jig welding machine
The CSR 102 Versaweld™ jig welding machines are characterised by their versatile application possibilities and their easy handling. Products made of wire and/or sheet metal are inserted in jigs on the manually operated rotary table. While the products are fabricated on one side of the jig table, the operator loads or unloads the other side; this enables an optimal utilisation of the machine and minimises standstill times. Both table sides can be programmed independently from each other. Product changes and new set-ups are possible within the shortest time due to the intuitive programming method as well as the use of corresponding jigs.
IDEAL offers a wide selection of different table variants and loading devices. The shape and dimensions of the product mountings can be adapted individually to the requirement. With the use of NC-controlled axes, the machine can be programmed and controlled in X, Y and Z direction with an accuracy of tenths. In this manner, a maximum degree of precision and the best possible welding results are achieved.
The requirements of our customers as well as the market – in connection with continuous new and further development – form the basis for the accessories of our jig welding machines. Our machines are the embodiment of modular construction and can be adapted to your specific requirements with corresponding practice-oriented and proven accessories. With our wide range of accessories, you can adapt your jig welding machine individually to the respective fabrication process – also in future.
The various accessory elements can also be retrofitted at a later stage, giving the certainty that the welding machine will be equipped for future tasks. You will achieve investment security and the ability to respond to your market requirements in a flexible manner with the expansion or conversion of your system. In addition to traditional software updates, we also offer an upgrade of the switch cabinet components and electronics components.
CSR 102
CSR 105
The IDEAL CSR models in comparison
| CSR 102 | Traverse path NC axes | CSR 105 |
|---|---|---|
| 2,000 mm, (3,000 mm) | Product width, X-axis (optional) | 2,000 mm, (3,000 mm) |
| 1,200 mm | Product depth, Y-Achse | 1,500 mm |
| 200 mm, (400 mm) | Product height at top, Z1-axis (optional) | 400 mm |
| 200 mm | Adjustment stroke bottom, Z2-axis | 200 mm |
| CSR 102 | Welding technology standard | CSR 105 |
| Single-phase direct current | Welding technology 50 Hz (direct current) | Single-phase direct current |
| 100 kVA | Welding performance (50% ED) | 100 kVA |
| 20 kA | Welding current | 20 kA |
| 20 kA | Welding current control | 20 kA |
| CSR 102 | Welding technology optional | CSR 105 |
| Medium frequency | Welding technology 1000 Hz (direct current) | Medium frequency |
| 238 kVA | Welding performance (50% ED) | 238 kVA |
| 30 kA | Welding current | 30 kA |
| Nein (Ja) | Constant current control KSR (optional) | Nein (Ja) |
| CSR 102 | Welding cylinders (in pairs) | CSR 105 |
| 2 (4) | Amount (maximum) | 2 (4) |
| 3,5 kN - 5 kN (10 kN) | Welding force per cylinder, adjustable (optional) | 3,5 kN - 5 kN (10 kN) |
| 40 mm | Pneumatic stroke | 40 mm |
| Bar, point | Electrode shape | Bar, point |
| 70 mm | Width | 70 mm |
| CSR 102 | Rotary table | CSR 105 |
| 2,000 mm x 1,200 mm (3,000 mm x 1,200 mm) | Working surface per table side (optional) | 2,000 mm x 1,500 mm (3,000 mm x 1,500 mm) |
| 60 kg (110 kg) | Load max. per table side (optional) | 110 kg |
| CSR 102 | Tools optional | CSR 105 |
| Yes | NC-Schweißvorrichtung mit Drehkopf | Yes |
| Yes | NC welding tongs | Yes |
| Yes | Stud welding | Yes |
| Yes | Indirect welding | Yes |
| Yes | Tool changer | Yes |
| Yes | Oversize concept rotary table | Yes |
| No (Yes) | 4-fold block arrangement | No (Yes) |
| Special solutions / applications available on request | ||
| Vertical carousel jig system | ||
| Robot integration | ||
| Line integration | ||
| Component feed (pick and place) | ||
| Duplex system | ||
Special solutions: Individual machine solutions for your specific requirements
Based on the proven machine concept CSR 102 Versaweld™, we facilitate special solutions – for the individual adaptation to the needs and requirements of our customers. Due to our knowledge, comprehensive solutions and production lines are also realised in an economical manner in the various dimensions.
Our competent team of engineers, design engineers and technicians will be happy to provide help and advice for the realisation of your project. The requirements are determined and planned in close cooperation with our customers. In the course of more than 90 years, we have acquired extensive knowledge in the field of welding technology and we have developed and constructed a corresponding large number of special machines.
The special solutions : Customized jig welding machines
