All-rounderType GA mesh welding machine

The machine solution for the unrestricted production
of all product variants and material combinations of
wire grids and fences with various wire diameters and lengths,
including mesh frame combinations.

IDEAL since 1923 – Your partner for resistance and laser welding machines

As a technology leader, IDEAL has been designing and producing welding machines in Germany since 1923. We offer worldwide service for the maintenance and repair to our customers. The head office situated in Lippstadt (North Rhine-Westphalia) features the administration,
commercial and technical departments as well as the project management and design offices. Our mechanical production is equipped with a modern fleet of machines and delivers high-grade individual components with the greatest of precision.

At the second location in Lippstadt, the machines are set up in the assembly halls, the hydraulic, pneumatic and electrical systems are installed and subsequently the functional testing is performed. The test operation with customer material is also carried out here in order to prepare the final inspection and training of the customer personnel in an optimal manner.
We seek to meet your expectations.

In two minutes:

Type GA mesh welding machines

IDEAL mesh welding machines are in widespread use in the wire goods industry.

Leading manufacturers of wire goods rely on IDEAL machines in order to be able to fabricate the base grids for their products in a flexible and economical manner.

When required, IDEAL automatic production lines perform additional processes such as punching, embossing, bending, etc. on the product, ensuring that a finished product is achieved at the end of the line.
They are, f
or example, ideally suited for the production of fences and industrial mesh in single or double wire for 2D, 3D, 358, grates or machine protective grating as well as for the production of cable trays or mesh floors.
Subsequently, only the finish / surface coating has to be performed.

DSC_2801_01[1]

Process all product variants and material combinations

  • Wire mesh with various wire diameters and lengths
  • Mesh frame combinations
  • Mesh production with upper and/or lower cross wires
  • Special mesh products, e.g. deck mesh (mesh floors) and white goods

Advantages in order to make your production and processing faster and more affordable

  • High adaptability to the respective usage case with a multitude of individually selectable modules for the feeding in, welding portal and removal as well as various modules for the mesh handling and the further processing of the welded products
  • Highest welding quality by means of application-specific alternating current, direct current or medium frequency technology (1,000 Hz)
  • Laser-supported positioning aids for a quick and monitored setup
  • Tool-free quick adjustment and conversion of the welding cylinders
  • Parallel production and combination of different wire diameters and other components such as flat bars or profiles with several secondary circuits
  • Manual loading for efficient small and medium-scale production
  • Automatic loading and unloading units for large-scale production
  • Supply of additional wires, flat bars and profiles
  • Integration of straightening and cutting machines
  • Easy handling of frames
  • Simultaneous fabrication of two products in a single step
  • Reduced installation area of the machine due to the integrated operating station
  • Intuitive operator guidance with touch screen for the setting of a multitude of welding and production parameters
  • Monitoring / teleservice for the remote maintenance and diagnostics via a secure online portal
  • Production and combination of different wire diameters and other components such as flat bars or profiles with several secondary circuits

Down to the smallest detail:
Type GA mesh welding machine.

Taking a closer look at the details of the type GA mesh welding machines is worth your while.
Here you can see the technical details, the typical functional ranges and more detailed information on the technology behind the GA mesh welding machines.
You will learn why IDEAL utilises modular mechanical engineering in order to fulfil your requirements and expectations.

Technical data
Portal widthsup to 3.100 mm
Line wire lengths250 to 4.000 mm
Cross wire lengths200 to 3.100 mm
Wire diameter2,0 to 10,0 mm
Minimum line wire distance 20 mm
Minimum cross wire distance (clear opening)10 mm

Alternating current, direct current or medium
frequency technology 

up to 1.000 Hz
Available welding current per transformer150 kA
Separate secondary welding circuits up to 16
Number of welding cylinders product related
Patented, quickly convertible welding cylinders up to 8 kN
Quite traditional – mesh welding machines are utilised in these applications

IDEAL mesh welding machines are used by leading manufacturers for the welding of wire goods for various products.

Among others, they are used for

  • Oven and stove grates
  • Refrigerator grates
  • Animal cages
  • Display stands 
  • Display articles
  • Shopping trolleys
  • Cable trays
  • Storage mats
  • Shelf and mesh floors
  • Wire baskets
  • Dishwasher baskets
  • Reinforcement steel mesh
  • Mobile fences
  • Gabions
  • in shop construction.
The technology of the mesh welding machine

 

Depending on the particular welding task and requirements, alternating current, direct current or medium frequency technology is used.

As a result of the concentration of the current to the respective cross point, straight, distortion-free and dimensionally accurate grates are achieved.

Furthermore, with the programmable cascading of individual welding areas, the use in production facilities with limited power supply is also possible.

Modular construction – fulfills your requirements

Extensive experience with resistance welding technology and the mesh production, a close, cooperative collaboration with our customers, the cooperation with technical universities and research institutes as well as an instinct for technology trends form the foundation of our high innovative strength.

The basis of our development work lies in the continuous further development of our well proven machines with a focus on the best customer benefit and maximum efficiency.

We offer our customers various modularly constructed model lines of welding machines, which fabricate mesh made up of diverse types of aligned wires that have been cut to length. In the course of this – to your benefit – particular attention is paid to the versatility and flexibility of the machines.

Due to the quick, easy conversion during product changeovers, they are suited for both large-scale series as well as for medium to small batch numbers.

The modules of the mesh welding machine GA

Modular design

 

The welding portal forms the centre of the mesh welding machine.

For a completed wire product to be created, the loose wires, flat bars and frames must be supplied to the welding portal and the welded products must be transported out of the welding portal.

Subsequently, additional fabrication steps such as punching, embossing, bending, etc. can be arranged in an automated production line, in order to achieve a completed product at the end.

GA-series-wire-mesh-welder-drawing

The :
Feeding in wires, flat bars and frame

The :
The welding portal

The :
Removal of the welded mesh

Additional manufacturing steps:

We are there – no matter how far away you are. You invest a great deal in a new IDEAL machine. This is why it is clear to us: We continue to be there for you after the purchase – as long as you wish.

We arrive quickly for maintenance, repairs and supply of spare parts or support you quickly and without further ado on the phone because our machines are designed to run perfectly – nothing less.

We want to meet your expectations even after the purchase so you become a long-standing, satisfied IDEAL partner.

Contact us for:

Spare parts, repairs, upkeep/maintenance, remote maintenance, upgrades, retrofittings, conversions and training