All-rounder – Type GA mesh welding machine
The machine solution for the unrestricted production
of all product variants and material combinations of
wire grids and fences with various wire diameters and lengths,
including mesh frame combinations.
IDEAL since 1923 – Your partner for resistance and laser welding machines
As a technology leader, IDEAL has been designing and producing welding machines in Germany since 1923. We offer worldwide service for the maintenance and repair to our customers. The head office situated in Lippstadt (North Rhine-Westphalia) features the administration,
commercial and technical departments as well as the project management and design offices. Our mechanical production is equipped with a modern fleet of machines and delivers high-grade individual components with the greatest of precision.
At the second location in Lippstadt, the machines are set up in the assembly halls, the hydraulic, pneumatic and electrical systems are installed and subsequently the functional testing is performed. The test operation with customer material is also carried out here in order to prepare the final inspection and training of the customer personnel in an optimal manner.
We seek to meet your expectations.
In two minutes:
Type GA mesh welding machines
IDEAL mesh welding machines are in widespread use in the wire goods industry.
Leading manufacturers of wire goods rely on IDEAL machines in order to be able to fabricate the base grids for their products in a flexible and economical manner.
When required, IDEAL automatic production lines perform additional processes such as punching, embossing, bending, etc. on the product, ensuring that a finished product is achieved at the end of the line.
They are, for example, ideally suited for the production of fences and industrial mesh in single or double wire for 2D, 3D, 358, grates or machine protective grating as well as for the production of cable trays or mesh floors.
Subsequently, only the finish / surface coating has to be performed.
Process all product variants and material combinations
Wire mesh with various wire diameters and lengths
Mesh frame combinations
Mesh production with upper and/or lower cross wires
Special mesh products, e.g. deck mesh (mesh floors) and white goods
Advantages in order to make your production and processing faster and more affordable
The welding portal
Highest welding quality by means of application-specific alternating current, direct current or medium frequency technology (1,000 Hz)
Laser-supported positioning aids for a quick and monitored setup
Tool-free quick adjustment and conversion of the welding cylinders
- Parallel production and combination of different wire diameters and other components such as flat bars or profiles with several secondary circuits
Manual loading for efficient small and medium-scale production
Automatic loading and unloading units for large-scale production
- Supply of additional wires, flat bars and profiles
- Integration of straightening and cutting machines
- Easy handling of frames
- Simultaneous fabrication of two products in a single step
Reduced installation area of the machine due to the integrated operating station
Intuitive operator guidance with touch screen for the setting of a multitude of welding and production parameters
Monitoring / teleservice for the remote maintenance and diagnostics via a secure online portal
Production and combination of different wire diameters and other components such as flat bars or profiles with several secondary circuits
Down to the smallest detail:
Type GA mesh welding machine.
Taking a closer look at the details of the type GA mesh welding machines is worth your while.
Here you can see the technical details, the typical functional ranges and more detailed information on the technology behind the GA mesh welding machines.
You will learn why IDEAL utilises modular mechanical engineering in order to fulfil your requirements and expectations.
The modules of the mesh welding machine GA
The welding portal forms the centre of the mesh welding machine.
For a completed wire product to be created, the loose wires, flat bars and frames must be supplied to the welding portal and the welded products must be transported out of the welding portal.
Subsequently, additional fabrication steps such as punching, embossing, bending, etc. can be arranged in an automated production line, in order to achieve a completed product at the end.
The 1. step :
Feeding in wires, flat bars and frame
The 2. Step :
The welding portal
The 3. Step :
Removal of the welded mesh