CSR Models at a Glance
| CSR 102 | CSR 105 | |
|---|---|---|
| Working Area | ||
| 2,000 mm/ 78.7“ | Product width, X-axis | 2,000 mm/ 78.7” |
| (3,000 mm/ 118.1“) | (optional) | (3,000 mm/ 118.1”) |
| 1,200 mm/ 47.2" | Product depth, Y-axis | 1,500 mm/ 59" |
| 200 mm/ 7.8“ | Product height (top), Z1 axis | 400 mm/ 15.7” |
| (400 mm/ 15.7") | (optional) | |
| 200 mm/ 7.8“ | Approach stroke (bottom), Z2 axis | 200 mm/ 7.8” |
| Welding Power Sources | ||
| Medium-frequency | Welding technology 1,000 Hz (Direct Current) | Medium-frequency |
| 238 kVA | Welding power (20% duty cycle) | 238 kVA |
| 30 kA | Welding current | 30 kA |
| Optional | KSR constant-current control | Optional |
| Single-phase direct current | Welding technology 50 Hz (Direct Current) | Single-phase direct current |
| 100 kVA | Welding power (50% duty cycle) | 100 kVA |
| 20 kA | Welding current | 20 kA |
| Optional | KSR constant current control | Optional |
| Servo-Motor-Driven Welding Cylinder | ||
| 2 pairs | Quantity | 2 pairs |
| up to 4 pairs | (maximum) | up to 4 pairs |
| 5 kN | Welding force per cylinder, adjustable | 5 kN |
| 0 - 200 mm/ 7.8“ (400 mm) | Servo-motor driven | 0 - 400 mm/ 15.7” |
| Bar, spot | Electrode shape | Bar, spot |
| 110 mm/ 4.3“ | Width | 110 mm/ 4.3“ |
| Pneumatic welding cylinder | ||
| 2 pairs | Quantity | 2 pairs |
| up to 4 pairs | (maximum) | up to 8 pairs |
| 3.5 kN - 5 kN | Welding force per cylinder, adjustable | 3.5 kN - 5 kN |
| (10 kN) | (optional) | (10 kN) |
| 40 mm | Pneumatic stroke | 40 mm |
| Bar, point | Electrode shape | Bar, point |
| 70 mm/ 2.7“ | Width | 70 mm/ 2.7“ |
| Rotary Table with Template Holder | ||
| 2,000 mm x 1,200 mm | Working surface per side of the table | 2,000 mm x 1,500 mm |
| (3,000 mm x 1,200 mm) | (optional) | (3,000 mm x 1,500 mm) |
| Yes | Safety Fence System | Yes |
| Optional | Motor-Driven | Optional |
| 60 kg/132.3 lb | Max. Load per Table Side | 110 kg/220 lb |
| 110 kg/220.4 lb | Rotary table, heavy-duty version | 110 kg/220.4 lb |
| optional | Rotary table stabilizers | 110 kg/220 lb |
| Yes | pneumatic rotation assist | Yes |
| Yes | pneumatic tilting device | Yes |
| Options: Tools | ||
| Yes | NC welding fixture with rotating head / 4.2 kN | Yes |
| Yes | X-transformer welding gun / 90 kVA | Yes |
| Yes | Stud welding (strike/spark ignition) | Yes |
| Yes | Welding nut welding | Yes |
| Yes | X-axis tool changer | Yes |
| Yes | Weld penetration control/quality | Yes |
| Yes | Oversize concept rotary table | Yes |
| Customer Solutions | ||
| Yes | Paternoster Stencil System | Yes |
| Yes | Robot Integration | Yes |
| Yes | Production Line Integration | Yes |
| Yes | Component Feeding (Pick and Place) | Yes |
| Yes | Integrated Setup Concepts | Yes |
| Yes | Material Logistics Handling | Yes |
| Yes | Duplex System | Yes |
Flexible Production of Complex Wire and Sheet Metal Products
The CSR CNC Jig Welding Machine combines intelligent engineering with ergonomic operation to maximize productivity while minimizing downtime.
Its modular architecture and quick-change fixture system enable manufacturers to efficiently produce a wide variety of wire and sheet metal products using a single machine platform.
Each system is configured according to:
- Product geometry
- Required axis travel
- Production process
- Automation level
The result is a highly flexible manufacturing solution capable of producing complex three-dimensional assemblies with exceptional repeatability.
Multiple machine modules can be integrated into one complete manufacturing cell. Depending on the application, Pick-and-Place automation, stud welding systems, and additional process modules can be incorporated to create fully automated production lines.
Applications
The CSR CNC Jig Welding Machine is ideal for manufacturing complex three-dimensional wire and sheet metal products requiring precise positioning and welding of multiple components.
Typical applications include:
- Wire and sheet metal shelving systems
- Wire baskets and drawer systems up to 400 mm (16″) high
- Fan guards and other three-dimensional wire products
- Kitchen storage systems
- Shopping carts
- Retail display fixtures
- White goods (household appliances)
- Wire, sheet metal, and flat bar assemblies
- Reinforcement profiles for sheet metal panels
- Electrical cabinets and server racks
- Weld studs and weld nuts
- Automotive components
- Agricultural screens and combine harvester sieves
Benefits for Your Production
CSR CNC Jig Welding Machines are designed for industrial manufacturing environments where flexibility, precision, and repeatable weld quality are essential.
They support both semi-automated and fully automated production concepts.
Key Benefits:
- High flexibility through semi-automatic and fully automatic production concepts
- Exceptional welding consistency using 1,000 Hz Mid-Frequency welding technology
- Manufacture of three-dimensional products up to 400 mm (16″) high
- Modular machine design tailored to individual production requirements
- Intelligent fixture systems that significantly reduce setup and changeover times
- Integration of Pick-and-Place automation
- Optional stud welding integration
- Fully customizable solutions for special applications
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More InformationCSR Coordinate Welding Machine Overview
The iDEAL CSR 102 VersaWeld™ CNC Jig Welding Machine combines exceptional versatility with user-friendly operation.
Operators load wire and/or sheet metal components into dedicated fixtures mounted on a manually rotating indexing table. After loading, the machine performs precise programmed welding operations.
While welding takes place on one side of the table, the opposite side can be loaded or unloaded, maximizing machine utilization and minimizing idle time.
Both table stations are independently programmable, allowing rapid product changeovers through intuitive programming and dedicated fixture sets.
To accommodate different product geometries, iDEAL offers a wide range of table configurations, loading systems, and customized fixture solutions. Every product holding fixture is specifically designed to match the customer’s application, creating a welding solution optimized for the product, welding process, and production workflow.
NC-controlled X, Y, and Z axes provide programmable positioning with high precision, enabling repeatable weld quality and reliable manufacturing of complex three-dimensional wire and sheet metal products.
Customer requirements continue to evolve. That’s why every CSR CNC Jig Welding Machine is built on a modular platform that can be expanded as production needs change.
A comprehensive selection of table designs, loading devices, automation modules, and accessories allows each machine to be configured for specific manufacturing processes while maintaining the flexibility to support future applications.
Additional upgrades can be implemented long after installation, ensuring the equipment remains capable of producing new product variants and adapting to changing production requirements.
This modular philosophy protects your investment while extending machine life. In addition to software enhancements, iDEAL also offers electrical cabinet upgrades and electronic component modernization programs to keep CSR CNC Jig Welding Machines technologically current for years to come.