Technical Specifications of the DCE Wire Cord Welding Machines
| Technical Data | DCE 018 | DCE 040 |
|---|---|---|
| Steel cord diameter [mm] | 0.5–1.8 | 1.0–4.0 |
| Steel cord with spiral wire diameter [mm] | 1.5–1.8 | 1.8–4.0 |
Weld Steel Cord up to 4 mm with Integrated Material Preparation
The DCE wire cord welding machines prepare wire cord, steel cord, and steel cord with spiral wire for the welding process using an integrated cutting device. Before butt welding, the material ends are cleanly separated to create a precisely defined starting point for the weld.
This accurate material preparation supports a stable welding process and contributes to producing high-strength joints within short cycle times. Especially in steel cord applications such as tires, conveyor belts, and rubber reinforcement products, consistent preparation of the material ends is essential for achieving high weld quality.
A roller guide supports weld inspection after the welding process. As an option, the DCE series can be equipped with a tensile testing device, allowing the strength of the welded joint to be verified directly within the production environment.
Advantages of the DCE Wire Cord Welding Machines
The DCE series is designed for simple operation, high availability, and the long-lasting quality associated with iDEAL-Werk.
- Worldwide dealer and service network
- Extremely easy operation for daily production use
- Spare parts available from stock for fast service response
- Over 100 years of experience – Made in Germany
- 2-year warranty included
Applications for Wire Cord, Steel Strands, Steel Ropes, and Steel Cables
The DCE wire cord welding machines are designed for industrial applications involving wire cord, steel cord, steel strands, and other ferrous materials.
Materials and Connection Types
- Wire cord: High-strength butt welds with short process times
- Steel ropes and steel cables: For load-bearing, conductive, and ferrous applications
- Steel strands: Reliable butt welding for industrial processing
Typical Applications for Steel Cord
- Tire manufacturers: The largest application area for steel cord, where maximum joint strength and performance are required
- Conveyor belts: Steel cord reinforcement for heavy-duty conveyor belt constructions
- Hose and rubber reinforcement: Reinforced rubber and hose products
- Special applications: Rubber-mounted machine components, vibration dampers, reinforced rubber mats, and specialty belts
- Wire manufacturers: Welding steel cord, steel cord with spiral wire, and steel strands up to 4 mm in diameter
Overview of the DCE Wire Cord Welding Machines
The DCE wire cord welding machines combine compact machine design with precise material preparation and user-friendly operation. They are specifically developed for production environments where wire cord, steel cord, steel cord with spiral wire, or steel strands must be joined safely and reliably by butt welding.
The series is available in two models:
- DCE 018 for smaller steel cord diameters
- DCE 040 for larger diameters up to 4.0 mm (0.157″)
The integrated cutting device prepares the material before welding by producing clean, precisely defined material ends. This creates the ideal foundation for stable, repeatable butt welds with consistently high quality.
With the DCE series, iDEAL-Werk offers a compact and practical solution for producing high-strength butt welds, featuring a clearly structured model range, precise material preparation, and reliable weld quality verification.