As a technology leader, IDEAL has been designing and building welding machines in Germany since 1923. We offer our customers maintenance and repair service worldwide. The head office situated in Lippstadt (North Rhine-Westphalia) features the administration, commercial and technical departments as well as Project Management and Design. Our Mechanical Production is equipped with a modern fleet of machines and delivers high-grade individual components with the greatest precision.
At the second location in Lippstadt, the machines are assembled in the assembly halls, the hydraulic, pneumatic and electrical systems are installed and subsequently the functional testing is performed. The test run with customer material is also carried out here in order to prepare the final inspection and training of the customer personnel in an optimal manner.
We seek to meet your expectations.
The IDEAL BAS series is the result of more than 90 years of design and construction experience in the field of band saw joints.
It is impressive in particular due to its high speed, short set-up times and fast product changes.
Systematic research and development, highly qualified personnel and continuous collaboration with our customers have made us one of the world’s leading suppliers of flash butt welding machines for band saws.
During the designing of the BAS 300, the worker was the main focus. For this reason, particular emphasis was placed on easy and ergonomic operation.
On all machine types, the compact and robust machine design with intuitive operation is oriented towards industrial usage in production.
Used around the world, IDEAL flash butt welding machines have been proving their quality and reliability on a day-to-day basis and have been doing so for decades.
A look at the details of the BAS 300 is worthwhile.
Here you can see the technical details, the typical functional ranges and more detailed information on the technology behind the flash butt welding machines.
You will learn why IDEAL utilises modular machine construction in order to fulfil your requirements and expectations.
|Wood band saws||3 - 215 mm|
|Metal band saws (bi-metal, tungsten)||6 - 105 mm|
|Stainless steel band saws||6 - 80 mm|
|Band knives, e.g. for leather or foam||6 - 120 mm|
|S235JR (St37-2) band steel||100 - 360 mm|
|Stainless steel bands||50 - 180 mm|
IDEAL band saw welding machines are used by leading manufacturers of band saws and coils.
They are used to join wood, metal and stainless steel saws and coils.
The flash butt welding technology is used for band saw welding machines.
With this welding method, there is only selective contact between the band saw parts during the heating phase.
The high current density liquefies the material, and the components partly flash at the welding point.
In order to maintain contact, the machine works with the feed movement of an electrode, including a band saw part. When the temperature is reached, it compresses the components.
A burr is formed at the compression point, which is removed in the next step.
Extensive experience with flash butt welding technology and a close collaboration with our customers, the cooperation with technical universities and research institutes as well as an instinct for technology trends form the foundation of our great innovative strength.
The basis of our development work lies in the further development of our proven standard machines and in the new development of tailor-made, individual special solutions. Modular machine construction allows additions to be made specifically for your requirements.
For the BAS series, IDEAL offer a multitude of supplemental modules in order to make your machine modularly more efficient and incorporate it optimally in your production.
You can add to and expand your strip grinding machine with different components to suit your needs.
These include various designs of strip shears and grinding machines that can be added directly to the machines for the further processing of the welded strips and band saws.
IDEAL APE strip shears for the burr-free and right-angled cutting of strips as the first step for a high-quality strip join
We are there – no matter how far away you are. You invest a great deal in a new IDEAL machine. This is why it is clear to us: We continue to be there for you after the purchase – as long as you wish.
We want to meet your expectations even after the purchase so you become a long-standing, satisfied IDEAL partner.
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